Maintenance is often one of the first things to get reduced during a financially challenging time - but has many obvious and hidden costs that need to be understood.

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In an industry where the end product does not provide a large profit margin and demand is ever increasing, incremental gain must be made through efficient distribution plants. Over the last decade, heavy investment into automation has sought to alleviate these pressures.

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Predictive Maintenance and other connected technologies associated with the smart factory revolution offer huge opportunities for production efficiency and visibility, but they also bring an additional operational risk – security.

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By going beyond the machine builder’s recommended operating model they are taking further operational risks which leads to unplanned downtime and quality issues.

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The UK is one of the world's biggest manufacturing nations. Almost 3 million people work in this industry & deliver almost half of all UK exports.

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The costs of binning faulty products or reworking them can be huge. Senseye can help manufacturers make substantial gains by optimizing both your machinery & your products.

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How can firms running older machines keep up with Industry 4.0 and the smart factories movement? It might be much easier and cheaper than you think, writes Senseye’s Chief Technology Officer, Robert Russell

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Hear what remote working means to Dan Reid, Senseye’s Co-Founder and Chief Software Architect.

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Read the five main reasons why we promote flexibility and offer remote working at Senseye

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As factories become smarter and organizations embrace the benefits of digital transformation, it brings with it many new opportunities and new positive ways of working.

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The idea of predictive maintenance can be daunting for some manufacturers as it represents a significant cultural shift in how they plan, prioritize and perform maintenance activities. The benefits of doing so can be huge but if this shift isn’t properly managed, there can be serious consequences.

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Smart factories are rapidly becoming the future of manufacturing, offering a new level of efficiency and productivity to those investing in them. Industry 4.0, combined with increasingly sophisticated analytics, is playing a huge role in driving the smart factory movement.

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Digitalization is the topic of the moment, and Industry 4.0 is at the heart of this for more efficient, cost effective factories. We're seeing an increase in the number of times this job title is cropping up and it shows a general increase in interest in businesses adapting for servitization.

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Predictive maintenance can result in avoiding between 30-50% of downtime that occurs during preventative maintenance but not many companies have adopted it.

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Industry 4.0 promises many things around security and interoperability but the most interesting thing is predictive maintenance, enabled by prognostics.

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